How to manufacture briquette charcoal

manufacture briquette charcoal


Charcoal briquette manufacturers is the process of transforming biomass waste or charcoal powder into compact briquettes used as substitutes for traditional fuels. The manufacture of briquette charcoal has gained popularity due to its ability to mitigate deforestation and air pollution caused by conventional firewood use.

The production process entails blending charcoal powder with a binder like tapioca starch or molasses, followed by compression using a briquetting machine to create sturdy briquettes. This straightforward process is suitable for home-based or small-scale industrial applications, underscoring its significance in promoting eco-friendly energy solutions and sustainability.

However, briquettes can also be made at home using simple tools and methods. Here are the tools and steps involved in making them:

Materials Needed:

– Wood powder
– Coconut shell
– Starch-based glue
– Sieves with 50 mesh and 70 mesh for filtering
– Oven or drying chamber
– Briquette mold
– Burn barrel.

Manufacture Charcoal Briquette Steps

  1. Charring
    – Begin by charring the wood powder and coconut shell materials in a burning barrel. Ensure even burning to transform them into charcoal.
  2. Pressing
    – Once charred, proceed with milling the materials using a disk mill machine. A smoother milling process enhances the quality of the coconut shell briquettes.
  3. Sifting
    – After milling, sift the mixture using 50 mesh and 70 mesh sieves to achieve a smoother and finer texture. A finer texture results in denser molds.
  4. Mixing
    – Combine the sifted charcoal and wood flour with starch glue and a small amount of water. Start by mixing 90% sawdust flour with 10% coconut shell charcoal powder.
    – Next, add starch glue in a proportion of 2.5% relative to the total amount of coconut shell and sawdust flour mixture. For instance, if you have 10 kg of charcoal flour, you would add 2.5 ounces of starch glue.
  5. Molding
    – Once the mixture is thoroughly blended, proceed to mold it into the desired shape. Different manufacturers may have unique molding styles.

These steps outline the process of manufacturing coconut shell briquettes, emphasizing the importance of precise charring, milling, sieving, mixing, and molding techniques to achieve high-quality briquettes.

After molding, proceed to dry the briquettes. This can be accomplished either by using an oven set at 65 degrees Celsius for two hours or by exposing them to sunlight.

Once dried, the briquettes are completed and ready for distribution. To assess their quality, conduct a drop test—if the briquette remains intact upon impact with the floor, it indicates good quality.

Advantages of Coconut Charcoal Briquettes:

  • Cost-Effective
    Coconut charcoal briquettes offer a cost-effective solution due to the abundant availability of raw materials. In contrast, some other types of briquettes may have higher raw material costs.
  • Safe and Environmentally Friendly
    Coconut charcoal briquettes are inherently safe as they eliminate the risk of explosions associated with kerosene and LPG stoves. They are also environmentally friendly, producing combustion results that are safe for health.
  • Stable Heat
    These briquettes provide consistent and high heat output, making them ideal for prolonged burning. They operate quietly and produce minimal soot, which helps preserve cooking equipment and extends its lifespan.

You can make charcoal briquettes using these methods, or purchase them online at jacoid.com. Jacoid, the leading charcoal briquette manufacturer in Indonesia, offers a wide range of briquettes to meet various needs. Visit jacoid.com to find the perfect briquettes for your requirements.